Moldie provides custom headlight housing injection molding and precision tooling for automotive lighting manufacturers. The mold is engineered for PP headlight housings that require stable dimensions, accurate mounting features, and consistent surface quality. From mold-flow evaluation and DFM review to mold manufacturing, trial production, and mass molding, each stage is controlled to support reliable fitment and repeatable production.
The molded housing combines integrated ribs, mounting tabs, and complex internal geometry in one component. These structural details help improve rigidity and reduce vibration during vehicle operation. PP material offers a practical balance of impact resistance, heat resistance, chemical stability, and low weight, making it suitable for front lighting assemblies exposed to road conditions and temperature changes.
A textured surface creates a professional, low-gloss finish while helping reduce visible handling marks and minor scratches. The PP automotive headlight housing mold uses H13 cavity and core steel, an S45C mold base, HASCO standard components, and a hot runner system. Moldie can customize gate location, cooling layout, texture, dimensional tolerances, and production parameters according to your 3D drawings, annual volume, assembly requirements, and quality standards.
Specification Sheet
| Item | Specification |
|---|---|
| Product | Custom Automotive Headlight Housing |
| Molding Process | Plastic Injection Molding |
| Product Material | PP |
| Surface Finish | Texture |
| Color Reference | RAL 9005 |
| Cavity and Core Steel | H13 |
| Mold Base | S45C |
| Standard Components | HASCO |
| Number of Cavities | 1 |
| Steel Hardness | 48–52 HRC |
| Runner System | Hot Runner |
| Expected Mold Life | Up to 600,000 shots |
| Customization | DFM, mold design, texture, cooling, gating, and tolerances |
